Paglalarawan ng Produkto
2 / 3 - components polyurethane form in plance foam gasket, FIPFG, automatic PU foam gasket making machine & equipment
This machine can mix two (or three) kinds of raw material together and pour to pre-set position, groove, mould, or the flat surface of workpiece directly. Through chemical reaction, the liquid raw materials form elastic sealing strip in seconds. There is no joint or cut point, so comparing with other kind of sealing its effect is much better and with longer using life. And, during the forming process, the sealing strip surface become very smooth and without any crack, so its sealing effect is perfect. And, because it can stick on the workpiece naturally and tightly, no gluing worker is needed, huge cost is saved from labor and time, etc.
Ang foam sealing equipment ay ginagamit ng higit pa at higit pa sa mga sealing field tulad ng pagkontrol ng mga cabinet, lighting, motor vehicle, machining industry, atbp. Ito ay leakproof proof, oil proof, water proof, redemption, noise proof, and sealing, etc. may certifications tulad ng UL / CE, MIL-STD-167, EN50298, at iba pa.
Foam Gasket Manufacturing Machine Equipment Construction:
Gasket Manufacturing Machine Standard type equipment specifications:
| Teknikal na mga detalye | Ilang Iba pang mga detalye | |||
| Mechanical Arm | 6*3 m | Teknolohiya | Mula sa Alemanya | |
| Workbench | 2.4*0.9 m | Paghahalo Head | Mula sa Alemanya | |
| Material Bench | 1.2*0.85 m | Operasyon | Mula sa Taiwan Syntec, CNC system | |
| Paggawa ng Stroke | 2.4*1.2*0.25 m | Kontroler ng Kamay | Mula sa Taiwan Syntec | |
| Strip Width | 3.5-30 mm | Motor | Panasonic Servo Motor | |
| Gluing Precision | 0.01 mm | Pagmemetro Pump | Mula sa Alemanya, Barmag | |
| Paggawa ng Bilis | 0-12 m / min | Paglilinis | Pag-iisip ng Tubig | |
| Pinakamabilis | 30 m/min | Material Barrels | Double walled hindi kinakalawang na asero, awtomatikong kontrolin ang temperatura | |
| Ulitin ang Katumpakan ng Posisyon | +/- 0.03 mm | Control Mode | 8 axis linkage, 1X+1Y+1Z+1mixing+2metering+2reserving | |
| Dosing | 0.5-5 g/s | Paggawa Mode | 2D o 3D | |
| Filling Accuracy | 0.1 g/s | Pangunahing Kulay | Silver grey, sumangguni sa larawan, o itim, pula, ect. sa ilalim ng pagtalakay. | |
| Paghahalo ng Bilis | 0-3000 rad/min | Custom-made, OEM, ODM | Ok walang problema. | |
| Paghahalo ng Ratio | 1:10~10:1 Adjustable | Certifications | CE, RoHS, ISO, atbp. | |
Foam Gasket Manufacturing Machine Main Parts
1. Paghahalo Head:
Water Rinsing & Modular Design, or recycled chemical solvents for arid zone countries.
2- / 3- component mixing head na may high-pressure water rinsing system at dynamic mixing system, para sa paggamit ng likido sa mga high-viscous polymer reaksyon na materyales para sa gasketing, gluing at potting.
2. Operation System:
CNC System mula SYNTEC, 180 degree na malayang umiikot, Multi-wika na pagpili, Pag-iimbak ng napakaraming madalas na ginagamit na impormasyon, Plus interface ng USB at programa ng G-code, Manu-manong operasyon ay para sa pagpili din, Maaaring ma-operated lang.
3. Bariles ng Raw Material:
Double walled hindi kinakalawang na asero, awtomatikong kontrolin ang temperatura.
4. Work bench:
Aluminyo haluang metal, malakas at matibay.
5. Dosing System:
Barmag metering pump, Panasonic servo motor, Microscale (2-8mm) gluing is workable.
6. Kontroler ng Kamay:
Ginawa ng SYNTEC, madaling kontrolin, mabilis at tapat ang pagtugon.
7. Pagmamaneho system:
Panasonic servo motor, work steady, long using life.
| ** Advantages of Jinjie's Gasket Manufacturing Machine ** | |||
| Our Company, Jinjie | Some other companies | ||
| Teknolohiya | From German, top level, mature and stable | R&D in China, Chinese level, researching problems happened during the machines' using progress, then find out reasons and develop new types | |
| Paghahalo Head | German technology and quality, Special Teflon coating for prevent residual |  | Chinese quality. (the shape and structure keep changing, two or three years later, the old type will disapear; then, maintenance and after-sales service will become very difficult. |
| Paggawa Mode | 2D or 3D for choice (could process special 3D patterns) |  | 2D only |
| Control Mode | 8 axis linkage as a whole (1X+1Y+1Z+1Mixing +2Metering+2Reserved, Could adjust & change to 3-components equipment or adding auto material feeding system according to needed.) | 3 axis + other control systems, the stability is not good enough. | |
| Strip Width (Standard type) | 3.5-30mm | 8-30mm | |
| Strip Width (Micro- type) | 2-8mm | 3-8mm | |
| Ulitin ang Katumpakan ng Posisyon | +/-0.03mm | +/-0.05mm | |
| Dosing | 0.5~5g/s | 1~4g/s | |
| Continous working time | can keep working for a whole day (there is a special coating on the mixing head to prevent residual) | Frequently temporarily stop for cleaning residual, otherwise the mixing head will be clocked | |
| After-sales Service | Jinjie's professional after-sales service group, technicians are English speaking (the machine itself has very low failure rate, the maintenance is very simple and quick) | High failure rate, complex maintenance progress; after-sales service outsourcing, professional degree is limited, cost is very high. | |
| Processing capability of factory | machine shop belongs to ourselves, Jinjie; the metal frame is manufactured, assembled and adjusted by ourselves, high precision, good stability | The metal farme is manufactured by another one or more companies, then assembled together directly without testing, the stability is not good enough. | |
| Quality & Offer | Top level German quality, Price is very competitive | Common standard quality, price is not competitive | |
Applications:
EMM FIPFG Sealing Equipments are widely used in fields like cabinets, vehicle, electronic, appliances, lighting, and filter, etc.
Power cabinets: Gluing and sealing on the surfaces of controller cabinets, power boxes, enclosures, doors, or other surfaces or groove, to prevent dust and moisture.
Lighting: Through foaming sealing to form sealing rings on lightings for industry, furniture, house or outside, etc.
Small containers & Packing case: sealing rings used on the cover edge of them with a lot of quantity to finish the sealing process efficiently and automatically.
Appliances: sealing strips are needed for kitchenware’s top, back and inside, or filter of cleaner, and other appliances.
Vehicle: Sealing strips used on the car body, pedal, steering wheel stand, fireproof metal plate, and other areas like car window, vent, lighting cover, air conditioner, and so on.
Filter: like those used on oil industry, air conditioner, building, refrigerator, etc
Mga Mabilisang Detalye
Uri ng Pagproseso: Foaming Machine
Kalagayan: Bago
Product Type: foam sealing gasket
Lugar ng Pinagmulan:, China (Mainland)
Pangalan ng Brand: EMM
Boltahe: 380V
Power(W): 4500W
Dimension(L*W*H): 6*3*2m
Timbang: 1000kg
Certification: CE
Warranty: 1 taon
Ang Serbisyo ng Pagkatapos-benta na Ibinigay: Mga engineer na magagamit sa makinarya ng serbisyo sa ibang bansa
Type: FIPFG form in place foam gasket
Strip width: Micro type: 2-8mm; Standard type: 3.5-30mm
Technology: Mixing head designed and manufactured in Germany
Dosing system: Barmag metering pump
Control system: Taiwan Syntec CNC system with hand controller
Driving system: Panasonic servo motor
Cleaning system:Water rinsing (or chemical solvent for arid zone countries)
Working speed: 0-12m/s, usually be 6-10m/s; moving speed could be 30m/s
Raw material: Polyurethane, PU, Silicon, other liquid material
Certifications: CE, ISO, RoHS, SGS, CQC, etc
